SELECTION OF OPTIMUM HEAT EXCHANGER IN DUAL GAS TURBINE COMBINED CYCLES

Authors

  • Taha A. Ellabib Military Industries Organization, Tarhuna, Libya, *ME Dept. University of Tripoli, Libya. Author
  • Elhadi I. Dekam Military Industries Organization, Tarhuna, Libya, *ME Dept. University of Tripoli, Libya. Author
  • Bashir A. Aburwin Military Industries Organization, Tarhuna, Libya, *ME Dept. University of Tripoli, Libya. Author
  • Mohammed E. Mashena Military Industries Organization, Tarhuna, Libya, *ME Dept. University of Tripoli, Libya. Author

DOI:

https://doi.org/10.66411/jer.v35i.35

Keywords:

Air Bottoming Cycles, Plain Plate-Fin Surface Types, Gas Topping Cycle, Compact Heat Exchangers

Abstract

This paper studies the desired heat exchanger located between the gas topping cycle and air bottoming cycle in sight of characteristics, performance, and optimizing design aspects among the plant power generation cycle. The performance of the combined power cycle with the desired heat exchanger is investigated under different operating conditions for different available types and arrangements of such heat exchangers. Various mathematical models including geometry, operation, performance, and economy are introduced. Several numerical correlations are worked on to transform the literature published data to thermoeconomic mathematical relationships. Our own computer software package is established to carry out the evaluation, design, and optimization processes. The Plain plate-fin surface 2.0 heat exchangers are employed with unmixed fluids for each cross-flow and counter-flow arrangements, while two Westinghouse gas turbines of 160 and 32.2 MW, are implemented, transporting 435 kg/s flue gases and 199 kg/s air, respectively.

The study considers simple cycles, cycles with one intercooler, or with two intercoolers. Various and detailed parametric, and optimization study outcomes are achieved

References

[1] Marie Anheden, “Analysis of Gas Turbine Systems for Sustainable Energy Conversion”, PhD Thesis, Royal institute of technology, Stockholm, Sweden, 2000.

[2] Nina Katharina Hepperle, “Design of a Heat Exchanger for an Intercooled Recuperated Aero Engine”, MSc thesis, Cranfield university, 2007.

[3] Ekin Özgirgin, “Utilization of Natural Gas, Optimization of Cogeneration/Combined Cycle Applications in Campus Environment”, MSc thesis, the middle east technical university, 2004.

[4] R. H. Williams and E. D. Larsont, “Biomass Gasifier Gas Turbine Power Generating Technology”, Biomass and Bioenergy, 10(2-3), 149- 166, 1996.

[5] M. A. Korobitsyn, “New and Advanced Energy Conversion Technologies. Analysis of Cogeneration, Combined and Integrated Cycles”, PhD Thesis, University of Twente, 1998.

[6] William W. Bathie, “Fundamentals of gas turbines”, John Wiley & Sons, 1984.

[7] Bejan, Adrian, and Allan D. Kraus, “Heat Transfer Handbook”, John Wiley & Sons, Inc, 2003.

[8] Incropera, F. P., Dewitt, D. P., “Fundamentals of Heat and Mass Transfer”, John Wiley & Sons, Inc., 1996.

[9] Kreith, F., Boehm, R. F., et al. “Heat and Mass Transfer”, Mechanical Engineering Handbook, Boca Raton: CRC Press LLC, 1999.

[10] Yunus A. Cengel “Heat Transfer a Practical Approach”, McGraw-Hill, 1998.

[11] T. Kupprn, “Heat exchanger Design Handbook”, Marcel Dekker inc., New York Basel, 2000.

[12] Shah, R. K. “Compact Heat Exchangers for Microturbines”, In Micro Gas Turbines, pp. 2.1-2.18, 2005. Educational Notes RTO-EN-AVT-131, Paper 2. Neuilly-sur-Seine, France: RTO.; http://www.rto.nato.int/abstracts.

[13] Kays, W. M. and A. L. London, “Compact Heat Exchangers”, Krieger, 1984.

[14] O. Bolland, M. Forde and B. Hande, “Air Bottoming Cycle: Use of Turbine Waste Heat for Power Generation”, Journal of Engineering for Gas and Power, Vol. 118, 1996.

[15] Farrell, W. M., “Air Cycle Thermodynamic Conversion System”, General Electric Co., Schenectady, NY, United States, 1988.

[16] Mohammad Saghafifar, Andreas Poullikkas, “Thermo–economic optimization of air bottoming cycles”, Journal of Power Technologies 95 (3), 211–220, October 2015.

[17] Abubakr Ayub, Nadeem Sheikh, Rasikh Tariq, Mahabat Khan, “Thermodynamic Optimization of Air Bottoming Cycle for Waste Heat Recovery”, Second International Conference on Energy systems for Sustainable Development, ESSD-2017, Lahore, Islamabad, Pakistan, February 2018.

[18] Tadeusz Chmielniak, Daniel Czaja, Sebastian Lepszy, “A thermodynamic and economic comparative analysis of combined gas-steam and gas turbine air bottoming cycle”, Proceedings Of ECOS 2012 - The 25th International Conference On efficiency, cost, optimization, simulation And Environmental Impact Of Energy Systems, June 26-29, 2012, Perugia, ITALY.

[19] Mohammad Nadeem Khan, “Energy and Exergy Analyses of Regenerative Gas Turbine Air-Bottoming Combined Cycle: Optimum Performance”, May 2020.

[20] Andreas Poullikkas, Review An overview of current and future sustainable gas turbine technologies, Renewable and Sustainable Energy Reviews, 9 (409- 443), 2005.

[21] Y. S. H. Najjar and M. S. Zaamout, “Performance analysis of gas turbine air-bottoming combined system” Energy Convers. Mgmt Vol. 37, No. 4, pp. 399403, 1996

[22] Tadeusz Chmielniak, Daniel Czaja, Sebastian Lepszy, “Selection of the air heat exchanger operating in a gas turbine air bottoming cycle”, Archives of Thermodynamics 34(4), December 2013.

[23] Mihail Luchko, Larisa Fomina, “Air Heat Exchanger Analysis”, Modern Technologies and Scientific and Technological Progress (1):51-52, June 2020.

[24] A. Aburwees, “Air Bottoming Cycles Thermodynamics Analysis”, Master Thesis, Almergib University, 2005-2006.

[25] A. K. Tiwari, Mohammed Islam, M. N. Khan “Thermodynamic Analysis of Combined Cycle Power Plant”, International Journal of Engineering Science and Technology, Vol. 2(4), 480-491, 2010.

[26] Zhaokun Xian, Xiaoxian Tang, Han Mo, “CFD simulation different inner structure of air heat exchanger”, IOP Conference Series Earth and Environmental Science 199(5):052032, December 2018.

[27] Mohammad Saghafifar, Mohamed Gadalla, “A critical assessment of thermo‐economic analyses of different air bottoming cycles for waste heat recovery”, International Journal of Energy Research 43(5), November 2018.

[28] Bengt Sunden, “Simulation of compact heat exchanger performance”, International Journal of Numerical Methods for Heat and Fluid Flow 20(5):551-569, June 2010.

[29] Andrew R. Price, Rachid Kaina, Mark C. Garnett, Method and structure for optimizing heat exchanger performance, United states Patent: US8593811B2, November 2013.

[30] Ibrahim Khalil, Ahmad Abu-Heiba, Robert F. Boehm, “Comparison of Plate Fin Compact Heat Exchanger Performance”, Conference: ASME 2008 International Mechanical Engineering Congress and Exposition, January 2008.

[31] Martín Picón Núñez, Jorge Luis García-Castillo, Jorge C. Melo-González, “Heat transfer enhancement technologies for improving heat exchanger performance”, In book: Process Intensification, December 2019.

[32] Taha Abuagela Ellabib, “Optimization of Heat Exchanger in a Dual Gas Turbine Combined Cycle”, Thesis of Master of Science degree in Mechanical Engineering, University of Tripoli, Libya, 2011.

[33] Kenneth C. Weston, “Energy Conversion” - The eBook, http://www.personal.utulsa.edu/~kenneth-weston , 2000.

[34] Juha Kaikko, “Air Bottoming Cycle, an Alternative to Combined Cycles”, Final Report, Avdelningen för Kraft- och Värmeteknologi, Kungliga Tekniska Högskolan, 100 44 STOCKHOLM, 2007.

[35] Kays, W. M. and M. E. Crawford, “Convective Heat and Mass Transfer”, McGraw-Hill, 1993.

[36] Ramesh K. Shah and Dusˇan P. Sekulic, “Fundamentals of Heat Exchanger Design”, John Wiley & Sons, Inc., 2003.

[37] Söylemez M. S. “On the optimum heat exchanger sizing for heat recovery”, Energy Conversion & Management 2000; 41(13):1419-27.

[38] Yogesh Jaluria, “Design and Optimization of Thermal Systems”, CRC Press, Taylor & Francis Group, 2008.

[39] Cohen, H., Rogers, G. F. C., and Saravanamutto, H. I. H., “Gas turbine Theory”, John Wiley & Sons, 1996.

[40] J. H. Horlock, F. R. Eng., F. R. S. “Advanced Gas Turbine Cycles”, Whittle Laboratory Cambridge, UK., 2003.

[41] Christos A. Frangopoulos “Optimization of Energy Systems and Processes”, Report; OPTI_ENERGY, Summer School: Gliwice, Poland, 24. 27, 2003.

Downloads

Published

31-03-2023

Issue

Section

Articles

How to Cite

[1]
T. . Ellabib, E. Dekam, B. Aburwin, and M. . Mashena, “SELECTION OF OPTIMUM HEAT EXCHANGER IN DUAL GAS TURBINE COMBINED CYCLES”, JER, vol. 35, pp. 31–50, Mar. 2023, doi: 10.66411/jer.v35i.35.